cc-mek-scada/rtu/startup.lua
2024-08-28 21:01:04 -04:00

574 lines
23 KiB
Lua

--
-- RTU: Remote Terminal Unit
--
require("/initenv").init_env()
local audio = require("scada-common.audio")
local comms = require("scada-common.comms")
local crash = require("scada-common.crash")
local log = require("scada-common.log")
local mqueue = require("scada-common.mqueue")
local network = require("scada-common.network")
local ppm = require("scada-common.ppm")
local rsio = require("scada-common.rsio")
local types = require("scada-common.types")
local util = require("scada-common.util")
local configure = require("rtu.configure")
local databus = require("rtu.databus")
local modbus = require("rtu.modbus")
local renderer = require("rtu.renderer")
local rtu = require("rtu.rtu")
local threads = require("rtu.threads")
local boilerv_rtu = require("rtu.dev.boilerv_rtu")
local dynamicv_rtu = require("rtu.dev.dynamicv_rtu")
local envd_rtu = require("rtu.dev.envd_rtu")
local imatrix_rtu = require("rtu.dev.imatrix_rtu")
local redstone_rtu = require("rtu.dev.redstone_rtu")
local sna_rtu = require("rtu.dev.sna_rtu")
local sps_rtu = require("rtu.dev.sps_rtu")
local turbinev_rtu = require("rtu.dev.turbinev_rtu")
local RTU_VERSION = "v1.10.7"
local RTU_UNIT_TYPE = types.RTU_UNIT_TYPE
local RTU_UNIT_HW_STATE = databus.RTU_UNIT_HW_STATE
local println = util.println
local println_ts = util.println_ts
----------------------------------------
-- get configuration
----------------------------------------
if not rtu.load_config() then
-- try to reconfigure (user action)
local success, error = configure.configure(true)
if success then
if not rtu.load_config() then
println("failed to load a valid configuration, please reconfigure")
return
end
else
println("configuration error: " .. error)
return
end
end
local config = rtu.config
----------------------------------------
-- log init
----------------------------------------
log.init(config.LogPath, config.LogMode, config.LogDebug)
log.info("========================================")
log.info("BOOTING rtu.startup " .. RTU_VERSION)
log.info("========================================")
println(">> RTU GATEWAY " .. RTU_VERSION .. " <<")
crash.set_env("rtu", RTU_VERSION)
crash.dbg_log_env()
----------------------------------------
-- main application
----------------------------------------
local function main()
----------------------------------------
-- startup
----------------------------------------
-- record firmware versions and ID
databus.tx_versions(RTU_VERSION, comms.version)
-- mount connected devices
ppm.mount_all()
-- message authentication init
if type(config.AuthKey) == "string" and string.len(config.AuthKey) > 0 then
network.init_mac(config.AuthKey)
end
-- generate alarm tones
audio.generate_tones()
---@class rtu_shared_memory
local __shared_memory = {
-- RTU system state flags
---@class rtu_state
rtu_state = {
fp_ok = false,
linked = false,
shutdown = false
},
-- RTU gateway devices (not RTU units)
rtu_dev = {
modem = ppm.get_wireless_modem(),
sounders = {}
},
-- system objects
rtu_sys = {
nic = nil, ---@type nic
rtu_comms = nil, ---@type rtu_comms
conn_watchdog = nil, ---@type watchdog
units = {}
},
-- message queues
q = {
mq_comms = mqueue.new()
}
}
local smem_sys = __shared_memory.rtu_sys
local smem_dev = __shared_memory.rtu_dev
local rtu_state = __shared_memory.rtu_state
----------------------------------------
-- interpret config and init units
----------------------------------------
local units = __shared_memory.rtu_sys.units
local rtu_redstone = config.Redstone
local rtu_devices = config.Peripherals
-- configure RTU gateway based on settings file definitions
local function sys_config()
-- redstone interfaces
local rs_rtus = {}
-- go through redstone definitions list
for entry_idx = 1, #rtu_redstone do
local entry = rtu_redstone[entry_idx] ---@type rtu_rs_definition
local assignment
local for_reactor = entry.unit
local iface_name = util.trinary(entry.color ~= nil, util.c(entry.side, "/", rsio.color_name(entry.color)), entry.side)
if util.is_int(entry.unit) and entry.unit > 0 and entry.unit < 5 then
---@cast for_reactor integer
assignment = "reactor unit " .. entry.unit
if rs_rtus[for_reactor] == nil then
log.debug(util.c("sys_config> allocated redstone RTU for reactor unit ", entry.unit))
rs_rtus[for_reactor] = { rtu = redstone_rtu.new(), capabilities = {} }
end
elseif entry.unit == nil then
assignment = "facility"
for_reactor = 0
if rs_rtus[for_reactor] == nil then
log.debug(util.c("sys_config> allocated redstone RTU for the facility"))
rs_rtus[for_reactor] = { rtu = redstone_rtu.new(), capabilities = {} }
end
else
local message = util.c("sys_config> invalid unit assignment at block index #", entry_idx)
println(message)
log.fatal(message)
return false
end
-- verify configuration
local valid = false
if rsio.is_valid_port(entry.port) and rsio.is_valid_side(entry.side) then
valid = util.trinary(entry.color == nil, true, rsio.is_color(entry.color))
end
local rs_rtu = rs_rtus[for_reactor].rtu
local capabilities = rs_rtus[for_reactor].capabilities
if not valid then
local message = util.c("sys_config> invalid redstone definition at block index #", entry_idx)
println(message)
log.fatal(message)
return false
else
-- link redstone in RTU
local mode = rsio.get_io_mode(entry.port)
if mode == rsio.IO_MODE.DIGITAL_IN then
-- can't have duplicate inputs
if util.table_contains(capabilities, entry.port) then
local message = util.c("sys_config> skipping duplicate input for port ", rsio.to_string(entry.port), " on side ", iface_name)
println(message)
log.warning(message)
else
rs_rtu.link_di(entry.side, entry.color)
end
elseif mode == rsio.IO_MODE.DIGITAL_OUT then
rs_rtu.link_do(entry.side, entry.color)
elseif mode == rsio.IO_MODE.ANALOG_IN then
-- can't have duplicate inputs
if util.table_contains(capabilities, entry.port) then
local message = util.c("sys_config> skipping duplicate input for port ", rsio.to_string(entry.port), " on side ", iface_name)
println(message)
log.warning(message)
else
rs_rtu.link_ai(entry.side)
end
elseif mode == rsio.IO_MODE.ANALOG_OUT then
rs_rtu.link_ao(entry.side)
else
-- should be unreachable code, we already validated ports
log.error("sys_config> fell through if chain attempting to identify IO mode at block index #" .. entry_idx, true)
println("sys_config> encountered a software error, check logs")
return false
end
table.insert(capabilities, entry.port)
log.debug(util.c("sys_config> linked redstone ", #capabilities, ": ", rsio.to_string(entry.port), " (", iface_name, ") for ", assignment))
end
end
-- create unit entries for redstone RTUs
for for_reactor, def in pairs(rs_rtus) do
---@class rtu_unit_registry_entry
local unit = {
uid = 0, ---@type integer
name = "redstone_io", ---@type string
type = RTU_UNIT_TYPE.REDSTONE, ---@type RTU_UNIT_TYPE
index = false, ---@type integer|false
reactor = for_reactor, ---@type integer
device = def.capabilities, ---@type table use device field for redstone ports
is_multiblock = false, ---@type boolean
formed = nil, ---@type boolean|nil
hw_state = RTU_UNIT_HW_STATE.OK, ---@type RTU_UNIT_HW_STATE
rtu = def.rtu, ---@type rtu_device|rtu_rs_device
modbus_io = modbus.new(def.rtu, false),
pkt_queue = nil, ---@type mqueue|nil
thread = nil ---@type parallel_thread|nil
}
table.insert(units, unit)
local for_message = "facility"
if util.is_int(for_reactor) then
for_message = util.c("reactor unit ", for_reactor)
end
log.info(util.c("sys_config> initialized RTU unit #", #units, ": redstone_io (redstone) [1] for ", for_message))
unit.uid = #units
databus.tx_unit_hw_status(unit.uid, unit.hw_state)
end
-- mounted peripherals
for i = 1, #rtu_devices do
local entry = rtu_devices[i] ---@type rtu_peri_definition
local name = entry.name
local index = entry.index
local for_reactor = util.trinary(entry.unit == nil, 0, entry.unit)
-- CHECK: name is a string
if type(name) ~= "string" then
local message = util.c("sys_config> device entry #", i, ": device ", name, " isn't a string")
println(message)
log.fatal(message)
return false
end
-- CHECK: index type
if (index ~= nil) and (not util.is_int(index)) then
local message = util.c("sys_config> device entry #", i, ": index ", index, " isn't valid")
println(message)
log.fatal(message)
return false
end
-- CHECK: index range
local function validate_index(min, max)
if (not util.is_int(index)) or ((index < min) and (max ~= nil and index > max)) then
local message = util.c("sys_config> device entry #", i, ": index ", index, " isn't >= ", min)
if max ~= nil then message = util.c(message, " and <= ", max) end
println(message)
log.fatal(message)
return false
else return true end
end
-- CHECK: reactor is an integer >= 0
local function validate_assign(for_facility)
if for_facility and for_reactor ~= 0 then
local message = util.c("sys_config> device entry #", i, ": must only be for the facility")
println(message)
log.fatal(message)
return false
elseif (not for_facility) and ((not util.is_int(for_reactor)) or (for_reactor < 1) or (for_reactor > 4)) then
local message = util.c("sys_config> device entry #", i, ": unit assignment ", for_reactor, " isn't vaild")
println(message)
log.fatal(message)
return false
else return true end
end
local device = ppm.get_periph(name)
local type ---@type string|nil
local rtu_iface ---@type rtu_device
local rtu_type ---@type RTU_UNIT_TYPE
local is_multiblock = false ---@type boolean
local formed = nil ---@type boolean|nil
local faulted = nil ---@type boolean|nil
if device == nil then
local message = util.c("sys_config> '", name, "' not found, using placeholder")
println(message)
log.warning(message)
-- mount a virtual (placeholder) device
type, device = ppm.mount_virtual()
else
type = ppm.get_type(name)
end
if type == "boilerValve" then
-- boiler multiblock
if not validate_index(1, 2) then return false end
if not validate_assign() then return false end
rtu_type = RTU_UNIT_TYPE.BOILER_VALVE
rtu_iface, faulted = boilerv_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.ACCESS_FAULT then
println_ts(util.c("sys_config> failed to check if '", name, "' is formed"))
log.fatal(util.c("sys_config> failed to check if '", name, "' is a formed boiler multiblock"))
return false
end
elseif type == "turbineValve" then
-- turbine multiblock
if not validate_index(1, 3) then return false end
if not validate_assign() then return false end
rtu_type = RTU_UNIT_TYPE.TURBINE_VALVE
rtu_iface, faulted = turbinev_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.ACCESS_FAULT then
println_ts(util.c("sys_config> failed to check if '", name, "' is formed"))
log.fatal(util.c("sys_config> failed to check if '", name, "' is a formed turbine multiblock"))
return false
end
elseif type == "dynamicValve" then
-- dynamic tank multiblock
if entry.unit == nil then
if not validate_index(1, 4) then return false end
if not validate_assign(true) then return false end
else
if not validate_index(1, 1) then return false end
if not validate_assign() then return false end
end
rtu_type = RTU_UNIT_TYPE.DYNAMIC_VALVE
rtu_iface, faulted = dynamicv_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.ACCESS_FAULT then
println_ts(util.c("sys_config> failed to check if '", name, "' is formed"))
log.fatal(util.c("sys_config> failed to check if '", name, "' is a formed dynamic tank multiblock"))
return false
end
elseif type == "inductionPort" then
-- induction matrix multiblock
if not validate_assign(true) then return false end
rtu_type = RTU_UNIT_TYPE.IMATRIX
rtu_iface, faulted = imatrix_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.ACCESS_FAULT then
println_ts(util.c("sys_config> failed to check if '", name, "' is formed"))
log.fatal(util.c("sys_config> failed to check if '", name, "' is a formed induction matrix multiblock"))
return false
end
elseif type == "spsPort" then
-- SPS multiblock
if not validate_assign(true) then return false end
rtu_type = RTU_UNIT_TYPE.SPS
rtu_iface, faulted = sps_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.ACCESS_FAULT then
println_ts(util.c("sys_config> failed to check if '", name, "' is formed"))
log.fatal(util.c("sys_config> failed to check if '", name, "' is a formed SPS multiblock"))
return false
end
elseif type == "solarNeutronActivator" then
-- SNA
if not validate_assign() then return false end
rtu_type = RTU_UNIT_TYPE.SNA
rtu_iface, faulted = sna_rtu.new(device)
elseif type == "environmentDetector" then
-- advanced peripherals environment detector
if not validate_index(1) then return false end
if not validate_assign(entry.unit == nil) then return false end
rtu_type = RTU_UNIT_TYPE.ENV_DETECTOR
rtu_iface, faulted = envd_rtu.new(device)
elseif type == ppm.VIRTUAL_DEVICE_TYPE then
-- placeholder device
rtu_type = RTU_UNIT_TYPE.VIRTUAL
rtu_iface = rtu.init_unit().interface()
else
local message = util.c("sys_config> device '", name, "' is not a known type (", type, ")")
println_ts(message)
log.fatal(message)
return false
end
if is_multiblock then
if not formed then
log.info(util.c("sys_config> device '", name, "' is not formed"))
elseif faulted then
-- sometimes there is a race condition on server boot where it reports formed, but
-- the other functions are not yet defined (that's the theory at least). mark as unformed to attempt connection later
formed = false
log.warning(util.c("sys_config> device '", name, "' is formed, but initialization had one or more faults: marked as unformed"))
end
end
---@class rtu_unit_registry_entry
local rtu_unit = {
uid = 0, ---@type integer
name = name, ---@type string
type = rtu_type, ---@type RTU_UNIT_TYPE
index = index or false, ---@type integer|false
reactor = for_reactor, ---@type integer
device = device, ---@type table
is_multiblock = is_multiblock, ---@type boolean
formed = formed, ---@type boolean|nil
hw_state = RTU_UNIT_HW_STATE.OFFLINE, ---@type RTU_UNIT_HW_STATE
rtu = rtu_iface, ---@type rtu_device|rtu_rs_device
modbus_io = modbus.new(rtu_iface, true),
pkt_queue = mqueue.new(), ---@type mqueue|nil
thread = nil ---@type parallel_thread|nil
}
rtu_unit.thread = threads.thread__unit_comms(__shared_memory, rtu_unit)
table.insert(units, rtu_unit)
local for_message = "facility"
if for_reactor > 0 then
for_message = util.c("reactor ", for_reactor)
end
local index_str = util.trinary(index ~= nil, util.c(" [", index, "]"), "")
log.info(util.c("sys_config> initialized RTU unit #", #units, ": ", name, " (", types.rtu_type_to_string(rtu_type), ")", index_str, " for ", for_message))
rtu_unit.uid = #units
-- determine hardware status
if rtu_unit.type == RTU_UNIT_TYPE.VIRTUAL then
rtu_unit.hw_state = RTU_UNIT_HW_STATE.OFFLINE
else
if rtu_unit.is_multiblock then
rtu_unit.hw_state = util.trinary(rtu_unit.formed == true, RTU_UNIT_HW_STATE.OK, RTU_UNIT_HW_STATE.UNFORMED)
elseif faulted then
rtu_unit.hw_state = RTU_UNIT_HW_STATE.FAULTED
else
rtu_unit.hw_state = RTU_UNIT_HW_STATE.OK
end
end
-- report hardware status
databus.tx_unit_hw_status(rtu_unit.uid, rtu_unit.hw_state)
end
return true
end
----------------------------------------
-- start system
----------------------------------------
log.debug("boot> running sys_config()")
if sys_config() then
-- start UI
local message
rtu_state.fp_ok, message = renderer.try_start_ui(units, config.FrontPanelTheme, config.ColorMode)
if not rtu_state.fp_ok then
println_ts(util.c("UI error: ", message))
println("startup> running without front panel")
log.error(util.c("front panel GUI render failed with error ", message))
log.info("startup> running in headless mode without front panel")
end
-- check modem
if smem_dev.modem == nil then
println("startup> wireless modem not found")
log.fatal("no wireless modem on startup")
return
end
databus.tx_hw_modem(true)
-- find and setup all speakers
local speakers = ppm.get_all_devices("speaker")
for _, s in pairs(speakers) do
local sounder = rtu.init_sounder(s)
table.insert(smem_dev.sounders, sounder)
log.debug(util.c("startup> added speaker, attached as ", sounder.name))
end
databus.tx_hw_spkr_count(#smem_dev.sounders)
-- start connection watchdog
smem_sys.conn_watchdog = util.new_watchdog(config.ConnTimeout)
log.debug("startup> conn watchdog started")
-- setup comms
smem_sys.nic = network.nic(smem_dev.modem)
smem_sys.rtu_comms = rtu.comms(RTU_VERSION, smem_sys.nic, smem_sys.conn_watchdog)
log.debug("startup> comms init")
-- init threads
local main_thread = threads.thread__main(__shared_memory)
local comms_thread = threads.thread__comms(__shared_memory)
-- assemble thread list
local _threads = { main_thread.p_exec, comms_thread.p_exec }
for i = 1, #units do
if units[i].thread ~= nil then
table.insert(_threads, units[i].thread.p_exec)
end
end
log.info("startup> completed")
-- run threads
parallel.waitForAll(table.unpack(_threads))
else
println("configuration failed, exiting...")
end
renderer.close_ui()
println_ts("exited")
log.info("exited")
end
if not xpcall(main, crash.handler) then
pcall(renderer.close_ui)
crash.exit()
else
log.close()
end