cc-mek-scada/rtu/startup.lua
2023-09-03 17:54:39 -04:00

546 lines
22 KiB
Lua

--
-- RTU: Remote Terminal Unit
--
require("/initenv").init_env()
local audio = require("scada-common.audio")
local comms = require("scada-common.comms")
local crash = require("scada-common.crash")
local log = require("scada-common.log")
local mqueue = require("scada-common.mqueue")
local network = require("scada-common.network")
local ppm = require("scada-common.ppm")
local rsio = require("scada-common.rsio")
local types = require("scada-common.types")
local util = require("scada-common.util")
local config = require("rtu.config")
local databus = require("rtu.databus")
local modbus = require("rtu.modbus")
local renderer = require("rtu.renderer")
local rtu = require("rtu.rtu")
local threads = require("rtu.threads")
local boilerv_rtu = require("rtu.dev.boilerv_rtu")
local dynamicv_rtu = require("rtu.dev.dynamicv_rtu")
local envd_rtu = require("rtu.dev.envd_rtu")
local imatrix_rtu = require("rtu.dev.imatrix_rtu")
local redstone_rtu = require("rtu.dev.redstone_rtu")
local sna_rtu = require("rtu.dev.sna_rtu")
local sps_rtu = require("rtu.dev.sps_rtu")
local turbinev_rtu = require("rtu.dev.turbinev_rtu")
local RTU_VERSION = "v1.6.4"
local RTU_UNIT_TYPE = types.RTU_UNIT_TYPE
local RTU_UNIT_HW_STATE = databus.RTU_UNIT_HW_STATE
local println = util.println
local println_ts = util.println_ts
----------------------------------------
-- config validation
----------------------------------------
local cfv = util.new_validator()
cfv.assert_channel(config.SVR_CHANNEL)
cfv.assert_channel(config.RTU_CHANNEL)
cfv.assert_type_int(config.TRUSTED_RANGE)
cfv.assert_type_num(config.COMMS_TIMEOUT)
cfv.assert_min(config.COMMS_TIMEOUT, 2)
cfv.assert_type_str(config.LOG_PATH)
cfv.assert_type_int(config.LOG_MODE)
cfv.assert_type_table(config.RTU_DEVICES)
cfv.assert_type_table(config.RTU_REDSTONE)
assert(cfv.valid(), "bad config file: missing/invalid fields")
----------------------------------------
-- log init
----------------------------------------
log.init(config.LOG_PATH, config.LOG_MODE, config.LOG_DEBUG == true)
log.info("========================================")
log.info("BOOTING rtu.startup " .. RTU_VERSION)
log.info("========================================")
println(">> RTU GATEWAY " .. RTU_VERSION .. " <<")
crash.set_env("rtu", RTU_VERSION)
----------------------------------------
-- main application
----------------------------------------
local function main()
----------------------------------------
-- startup
----------------------------------------
-- record firmware versions and ID
databus.tx_versions(RTU_VERSION, comms.version)
-- mount connected devices
ppm.mount_all()
-- message authentication init
if type(config.AUTH_KEY) == "string" then
network.init_mac(config.AUTH_KEY)
end
-- get modem
local modem = ppm.get_wireless_modem()
if modem == nil then
println("boot> wireless modem not found")
log.fatal("no wireless modem on startup")
return
end
-- generate alarm tones
audio.generate_tones()
---@class rtu_shared_memory
local __shared_memory = {
-- RTU system state flags
---@class rtu_state
rtu_state = {
fp_ok = false,
linked = false,
shutdown = false
},
-- RTU gateway devices (not RTU units)
rtu_dev = {
sounders = {}
},
-- system objects
rtu_sys = {
nic = network.nic(modem),
rtu_comms = nil, ---@type rtu_comms
conn_watchdog = nil, ---@type watchdog
units = {}
},
-- message queues
q = {
mq_comms = mqueue.new()
}
}
local smem_sys = __shared_memory.rtu_sys
databus.tx_hw_modem(true)
----------------------------------------
-- interpret config and init units
----------------------------------------
local units = __shared_memory.rtu_sys.units
local rtu_redstone = config.RTU_REDSTONE
local rtu_devices = config.RTU_DEVICES
-- configure RTU gateway based on config file definitions
local function configure()
-- redstone interfaces
for entry_idx = 1, #rtu_redstone do
local rs_rtu = redstone_rtu.new()
local io_table = rtu_redstone[entry_idx].io ---@type table
local io_reactor = rtu_redstone[entry_idx].for_reactor ---@type integer
-- CHECK: reactor ID must be >= to 1
if (not util.is_int(io_reactor)) or (io_reactor < 0) then
local message = util.c("configure> redstone entry #", entry_idx, " : ", io_reactor, " isn't an integer >= 0")
println(message)
log.fatal(message)
return false
end
-- CHECK: io table exists
if type(io_table) ~= "table" then
local message = util.c("configure> redstone entry #", entry_idx, " no IO table found")
println(message)
log.fatal(message)
return false
end
local capabilities = {}
log.debug(util.c("configure> starting redstone RTU I/O linking for reactor ", io_reactor, "..."))
local continue = true
-- CHECK: no duplicate entries
for i = 1, #units do
local unit = units[i] ---@type rtu_unit_registry_entry
if unit.reactor == io_reactor and unit.type == RTU_UNIT_TYPE.REDSTONE then
-- duplicate entry
local message = util.c("configure> skipping definition block #", entry_idx, " for reactor ", io_reactor,
" with already defined redstone I/O")
println(message)
log.warning(message)
continue = false
break
end
end
-- not a duplicate
if continue then
for i = 1, #io_table do
local valid = false
local conf = io_table[i]
-- verify configuration
if rsio.is_valid_port(conf.port) and rsio.is_valid_side(conf.side) then
if conf.bundled_color then
valid = rsio.is_color(conf.bundled_color)
else
valid = true
end
end
if not valid then
local message = util.c("configure> invalid redstone definition at index ", i, " in definition block #", entry_idx,
" (for reactor ", io_reactor, ")")
println(message)
log.fatal(message)
return false
else
-- link redstone in RTU
local mode = rsio.get_io_mode(conf.port)
if mode == rsio.IO_MODE.DIGITAL_IN then
-- can't have duplicate inputs
if util.table_contains(capabilities, conf.port) then
local message = util.c("configure> skipping duplicate input for port ", rsio.to_string(conf.port), " on side ", conf.side)
println(message)
log.warning(message)
else
rs_rtu.link_di(conf.side, conf.bundled_color)
end
elseif mode == rsio.IO_MODE.DIGITAL_OUT then
rs_rtu.link_do(conf.side, conf.bundled_color)
elseif mode == rsio.IO_MODE.ANALOG_IN then
-- can't have duplicate inputs
if util.table_contains(capabilities, conf.port) then
local message = util.c("configure> skipping duplicate input for port ", rsio.to_string(conf.port), " on side ", conf.side)
println(message)
log.warning(message)
else
rs_rtu.link_ai(conf.side)
end
elseif mode == rsio.IO_MODE.ANALOG_OUT then
rs_rtu.link_ao(conf.side)
else
-- should be unreachable code, we already validated ports
log.error("configure> fell through if chain attempting to identify IO mode", true)
println("configure> encountered a software error, check logs")
return false
end
table.insert(capabilities, conf.port)
log.debug(util.c("configure> linked redstone ", #capabilities, ": ", rsio.to_string(conf.port),
" (", conf.side, ") for reactor ", io_reactor))
end
end
---@class rtu_unit_registry_entry
local unit = {
uid = 0, ---@type integer
name = "redstone_io", ---@type string
type = RTU_UNIT_TYPE.REDSTONE, ---@type RTU_UNIT_TYPE
index = entry_idx, ---@type integer
reactor = io_reactor, ---@type integer
device = capabilities, ---@type table use device field for redstone ports
is_multiblock = false, ---@type boolean
formed = nil, ---@type boolean|nil
hw_state = RTU_UNIT_HW_STATE.OK, ---@type RTU_UNIT_HW_STATE
rtu = rs_rtu, ---@type rtu_device|rtu_rs_device
modbus_io = modbus.new(rs_rtu, false),
pkt_queue = nil, ---@type mqueue|nil
thread = nil ---@type parallel_thread|nil
}
table.insert(units, unit)
local for_message = "facility"
if io_reactor > 0 then
for_message = util.c("reactor ", io_reactor)
end
log.info(util.c("configure> initialized RTU unit #", #units, ": redstone_io (redstone) [1] for ", for_message))
unit.uid = #units
databus.tx_unit_hw_status(unit.uid, unit.hw_state)
end
end
-- mounted peripherals
for i = 1, #rtu_devices do
local name = rtu_devices[i].name
local index = rtu_devices[i].index
local for_reactor = rtu_devices[i].for_reactor
-- CHECK: name is a string
if type(name) ~= "string" then
local message = util.c("configure> device entry #", i, ": device ", name, " isn't a string")
println(message)
log.fatal(message)
return false
end
-- CHECK: index is an integer >= 1
if (not util.is_int(index)) or (index <= 0) then
local message = util.c("configure> device entry #", i, ": index ", index, " isn't an integer >= 1")
println(message)
log.fatal(message)
return false
end
-- CHECK: reactor is an integer >= 0
if (not util.is_int(for_reactor)) or (for_reactor < 0) then
local message = util.c("configure> device entry #", i, ": reactor ", for_reactor, " isn't an integer >= 0")
println(message)
log.fatal(message)
return false
end
local device = ppm.get_periph(name)
local type ---@type string|nil
local rtu_iface ---@type rtu_device
local rtu_type ---@type RTU_UNIT_TYPE
local is_multiblock = false ---@type boolean
local formed = nil ---@type boolean|nil
local faulted = nil ---@type boolean|nil
if device == nil then
local message = util.c("configure> '", name, "' not found, using placeholder")
println(message)
log.warning(message)
-- mount a virtual (placeholder) device
type, device = ppm.mount_virtual()
else
type = ppm.get_type(name)
end
if type == "boilerValve" then
-- boiler multiblock
rtu_type = RTU_UNIT_TYPE.BOILER_VALVE
rtu_iface, faulted = boilerv_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.UNDEFINED_FIELD or formed == ppm.ACCESS_FAULT then
println_ts(util.c("configure> failed to check if '", name, "' is formed"))
log.fatal(util.c("configure> failed to check if '", name, "' is a formed boiler multiblock"))
return false
end
elseif type == "turbineValve" then
-- turbine multiblock
rtu_type = RTU_UNIT_TYPE.TURBINE_VALVE
rtu_iface, faulted = turbinev_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.UNDEFINED_FIELD or formed == ppm.ACCESS_FAULT then
println_ts(util.c("configure> failed to check if '", name, "' is formed"))
log.fatal(util.c("configure> failed to check if '", name, "' is a formed turbine multiblock"))
return false
end
elseif type == "dynamicValve" then
-- dynamic tank multiblock
rtu_type = RTU_UNIT_TYPE.DYNAMIC_VALVE
rtu_iface, faulted = dynamicv_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.UNDEFINED_FIELD or formed == ppm.ACCESS_FAULT then
println_ts(util.c("configure> failed to check if '", name, "' is formed"))
log.fatal(util.c("configure> failed to check if '", name, "' is a formed dynamic tank multiblock"))
return false
end
elseif type == "inductionPort" then
-- induction matrix multiblock
rtu_type = RTU_UNIT_TYPE.IMATRIX
rtu_iface, faulted = imatrix_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.UNDEFINED_FIELD or formed == ppm.ACCESS_FAULT then
println_ts(util.c("configure> failed to check if '", name, "' is formed"))
log.fatal(util.c("configure> failed to check if '", name, "' is a formed induction matrix multiblock"))
return false
end
elseif type == "spsPort" then
-- SPS multiblock
rtu_type = RTU_UNIT_TYPE.SPS
rtu_iface, faulted = sps_rtu.new(device)
is_multiblock = true
formed = device.isFormed()
if formed == ppm.UNDEFINED_FIELD or formed == ppm.ACCESS_FAULT then
println_ts(util.c("configure> failed to check if '", name, "' is formed"))
log.fatal(util.c("configure> failed to check if '", name, "' is a formed SPS multiblock"))
return false
end
elseif type == "solarNeutronActivator" then
-- SNA
rtu_type = RTU_UNIT_TYPE.SNA
rtu_iface, faulted = sna_rtu.new(device)
elseif type == "environmentDetector" then
-- advanced peripherals environment detector
rtu_type = RTU_UNIT_TYPE.ENV_DETECTOR
rtu_iface, faulted = envd_rtu.new(device)
elseif type == ppm.VIRTUAL_DEVICE_TYPE then
-- placeholder device
rtu_type = RTU_UNIT_TYPE.VIRTUAL
rtu_iface = rtu.init_unit().interface()
else
local message = util.c("configure> device '", name, "' is not a known type (", type, ")")
println_ts(message)
log.fatal(message)
return false
end
if is_multiblock then
if not formed then
log.info(util.c("configure> device '", name, "' is not formed"))
elseif faulted then
-- sometimes there is a race condition on server boot where it reports formed, but
-- the other functions are not yet defined (that's the theory at least). mark as unformed to attempt connection later
formed = false
log.warning(util.c("configure> device '", name, "' is formed, but initialization had one or more faults: marked as unformed"))
end
end
---@class rtu_unit_registry_entry
local rtu_unit = {
uid = 0, ---@type integer
name = name, ---@type string
type = rtu_type, ---@type RTU_UNIT_TYPE
index = index, ---@type integer
reactor = for_reactor, ---@type integer
device = device, ---@type table
is_multiblock = is_multiblock, ---@type boolean
formed = formed, ---@type boolean|nil
hw_state = RTU_UNIT_HW_STATE.OFFLINE, ---@type RTU_UNIT_HW_STATE
rtu = rtu_iface, ---@type rtu_device|rtu_rs_device
modbus_io = modbus.new(rtu_iface, true),
pkt_queue = mqueue.new(), ---@type mqueue|nil
thread = nil ---@type parallel_thread|nil
}
rtu_unit.thread = threads.thread__unit_comms(__shared_memory, rtu_unit)
table.insert(units, rtu_unit)
local for_message = "facility"
if for_reactor > 0 then
for_message = util.c("reactor ", for_reactor)
end
log.info(util.c("configure> initialized RTU unit #", #units, ": ", name, " (", types.rtu_type_to_string(rtu_type), ") [", index, "] for ", for_message))
rtu_unit.uid = #units
-- determine hardware status
if rtu_unit.type == RTU_UNIT_TYPE.VIRTUAL then
rtu_unit.hw_state = RTU_UNIT_HW_STATE.OFFLINE
else
if rtu_unit.is_multiblock then
rtu_unit.hw_state = util.trinary(rtu_unit.formed == true, RTU_UNIT_HW_STATE.OK, RTU_UNIT_HW_STATE.UNFORMED)
elseif faulted then
rtu_unit.hw_state = RTU_UNIT_HW_STATE.FAULTED
else
rtu_unit.hw_state = RTU_UNIT_HW_STATE.OK
end
end
-- report hardware status
databus.tx_unit_hw_status(rtu_unit.uid, rtu_unit.hw_state)
end
-- we made it through all that trusting-user-to-write-a-config-file chaos
return true
end
----------------------------------------
-- start system
----------------------------------------
local rtu_state = __shared_memory.rtu_state
log.debug("boot> running configure()")
if configure() then
-- start UI
local message
rtu_state.fp_ok, message = pcall(renderer.start_ui, units)
if not rtu_state.fp_ok then
renderer.close_ui()
println_ts(util.c("UI error: ", message))
println("startup> running without front panel")
log.error(util.c("front panel GUI render failed with error ", message))
log.info("startup> running in headless mode without front panel")
end
-- find and setup all speakers
local speakers = ppm.get_all_devices("speaker")
for _, s in pairs(speakers) do
local sounder = rtu.init_sounder(s)
table.insert(__shared_memory.rtu_dev.sounders, sounder)
log.debug(util.c("startup> added speaker, attached as ", sounder.name))
end
databus.tx_hw_spkr_count(#__shared_memory.rtu_dev.sounders)
-- start connection watchdog
smem_sys.conn_watchdog = util.new_watchdog(config.COMMS_TIMEOUT)
log.debug("startup> conn watchdog started")
-- setup comms
smem_sys.rtu_comms = rtu.comms(RTU_VERSION, smem_sys.nic, config.RTU_CHANNEL, config.SVR_CHANNEL,
config.TRUSTED_RANGE, smem_sys.conn_watchdog)
log.debug("startup> comms init")
-- init threads
local main_thread = threads.thread__main(__shared_memory)
local comms_thread = threads.thread__comms(__shared_memory)
-- assemble thread list
local _threads = { main_thread.p_exec, comms_thread.p_exec }
for i = 1, #units do
if units[i].thread ~= nil then
table.insert(_threads, units[i].thread.p_exec)
end
end
log.info("startup> completed")
-- run threads
parallel.waitForAll(table.unpack(_threads))
else
println("configuration failed, exiting...")
end
renderer.close_ui()
println_ts("exited")
log.info("exited")
end
if not xpcall(main, crash.handler) then
pcall(renderer.close_ui)
crash.exit()
else
log.close()
end